PPI Performance Plastics Inc.
Processes and Capabilities

Autoclave. Metal Bond. Sheet Metal
CNC Machining. Tooling. Final Assembly.
Aerostructures. "Spares."
Antennas & Radomes.

PPI provides integrated manufacturing of components and subassemblies to customer specifications.

Extensive in-house process capabilities are seamlessly integrated with a core network of specialized suppliers to control costs and allow for on- schedule delivery to customers.

 

 

 

Autoclave
PPI was founded on composite material fabrication. Composite curing and bonding is accomplished in our autoclave that measures 6 feet in diameter and 18 feet long.

The autoclave is controlled to a maximum of 650 degrees Fahrenheit and 250 psi. Composite curing is also accomplished in several large batch ovens measuring up to 10 ft. x 8 ft. x 10 ft. Precision lay-up is accomplished by a computer controlled composite ply cutting machine.

Range of Products

  • Structural Flight Components
  • Fairing & Doors
  • Aircraft Cabinetry
  • Aircraft Interior Panels
  • Secondary Structure Components

Sheet Metal
PPI manufactures a wide variety of sheet metal parts and assemblies including pressure bulkheads, pressure doors, metal bonded assemblies, aluminum honeycomb sandwich panels, and electronic component enclosures.

Metal Bond
PPI performs Metal Bonding of "metal-to-metal" and "metal-to-core"
on flat panels and shaped structures.

CNC Machining
Precision cutting and trimming is performed on CNC Machining and water-jet cutting equipment. In-house processing is augmented by specialty machining suppliers for unique requirements and cost efficiency.

Tooling
PPI provides a wide variety of custom tooling for commercial and military aerospace industries. The tooling division supports the in-house production requirements and is utilized as a separate group.

Capabilities include close tolerance bond jigs, reference patterns, plaster patterns, apply fixtures, form dies, and assembly fixtures.

We have the technical expertise to work from engineering specifications or to assist in the design and development.

Final Assembly
PPI has demonstrated expertise in managing and manufacturing components, subassemblies, and complex major assemblies in composite and metals, including electronic component installation and wiring harnesses.

By using integrated manufacturing methods, PPI creates value for its customers from component fabrication to Final Assembly including paint operations and finish processes. Paint processes are applied in our in-house paint booth.

Aerostructures
PPI manufactures numerous aerostructure components and assemblies including trailing edges, flaps, elevator tab assemblies, control surface assemblies and inlet ducts. Aircraft types include MD-80, MD-90, and MD-11.

PPI is aggressively pursuing FAA Part 145 Repair Station Certification and expects significant growth in the Flight Control Surface market segment in the future.

"Spares"
PPI provides OEM support for spares to the manufacturers of commercial, military and unmanned aircraft including the MD-90, DC-9/MD-80, DC-10/MD-11, KC-135, KC-10, C-17, B-717, 737,777,757,787.

Radomes & Antennas
PPI manufactures conformal and blade antennas for aircraft programs.

  • B-717 - VOR Antenna-Vertical Stabilizer
  • DC-10 - VOR Antenna-Vertical Stabilizer
  • MD-10 - VOR Antenna-Vertical Stabilizer
  • BQM-74 - Nose Radome


Sheet Metal Door Jamb for Boeing MD11

 


Sheet Metal Duct Assy for Boeing Aircraft

 


Sheet Metal Guard Assy for Boeing DC10

 


MetalBonded Skin Assy for Boeing MD10


Metal Bonded Skin Assy for Boeing MD11

 


Bonded Honeycomb Assy - Troop Door Fairing
for Boeing Aircraft

 


Cabinet Assy /w Drawer for Boeing Aircraft

 

 


VOR Antenna for Boeing MD10


Nose Radomes